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CNC Busbar Chamfering Machine
The CNC Busbar Chamfering Machine, also known as a Busbar Arc Processing Machine, is mainly designed for arc forming at the ends of copper and aluminum busbars. Unlike traditional manual grinding or hydraulic chamfering methods, the machine is equipped with six sets of cutting tools in different specifications. Driven by servo motors and controlled by a CNC system, it can perform more than 10 processing operations on busbar ends, including arcs, chamfers, semicircles, and other shapes.
The machine features automatic clamping and centering positioning and is equipped with an automatic tool changing function. It can select the appropriate tool according to the processing requirements, enabling continuous operation from clamping and positioning to automatic tool changing and machining.
Features of CNC Busbar Chamfering Machine
Designed for end processing of copper and aluminum busbars, the CNC busbar chamfering machine integrates CNC machining technology to optimize processing accuracy, operation mode and machining flexibility. It can meet various requirements for busbar end profiles and provide an efficient and stable end finishing solution for busbar processing.
Automatic Tool Change
Equipped with 6 sets of cutters of different models, the machine features automatic tool change. It can select the corresponding cutter according to different machining requirements without manual replacement, suitable for processing busbar ends in multiple shapes.
CNC Servo Drive
Adopting a CNC control system and servo motor drive, it controls the busbar machining position and process based on preset parameters to ensure different machining processes are completed as required.
Automatic Clamping & Centering Positioning
The machine adopts an automatic clamping and centering positioning structure. After placing the busbar, clamping and positioning are finished automatically with no manual adjustment needed.
More Than 10 Machining Modes
Over 10 machining modes can be set via the operation screen, including arc, bevel, semicircle and special-shaped processing. Operators can select the corresponding processing method according to busbar shapes and machining requirements.
Equipment Video
Specifications of CNC Busbar Chamfering Machine
The main specifications of the CNC busbar chamfering machine include busbar processing range, cutter configuration, spindle stroke and so on, allowing you to directly understand its processing capacity and main configuration. Below are the detailed technical parameters of the NCXJ-200 CNC Busbar Chamfering Machine.
| Item | Unit | Parameter |
|---|---|---|
| Cutting Section | ||
| Spindle Speed | rpm | 4000 |
| Motor Power | Kw | 5.5 |
| Tool Holder Model | — | BT40 |
| Feeding Section | ||
| X-axis Travel | mm | 560 |
| Y-axis Travel | mm | 350 |
| Servo Power | KW | 2 × 1.5 |
| Working Feed Speed | mm/min | 3000 |
| Cutter Parameter (Diameter) | mm | 70 |
| Number of Tools in Tool Magazine | pcs | 6 |
| Minimum Allowable Workpiece Length | mm | 160 |
| Max. Allowable Workpiece (Width × Thickness) | mm | 200×12 |
| Min. Allowable Workpiece (Width × Thickness) | mm | 30×3 |
| Total Weight | Kg | 1960 |
| Main Machine Footprint: L × W × H (with feeding rack) | mm | 3400×1600×2050 |
| Air Source Pressure | Mpa | 0.5-0.65 |
What Functions Does the CNC Busbar Chamfering Machine Have?
The CNC Busbar Chamfering Machine is mainly designed for forming the ends of copper and aluminum busbars. By selecting different graphic programs and cutting tools in different specifications, the machine can perform various end-processing operations, including arcs, chamfers, semicircles, irregular shapes, and more. Different cutting tools are designed for different busbar thicknesses, allowing operators to select the appropriate tool model according to the actual busbar thickness to be processed.
The Busbar Chamfering Machine is equipped with 6 cutting heads, which can basically cover arc processing for busbars with thicknesses ranging from 3 mm to 12 mm. The appropriate cutting head can be selected according to the busbar thickness to meet the processing requirements of busbars in different specifications.
| Name | Tool Model | Quantity |
|---|---|---|
| Tool Holder | BT40-GA70 | 6 sets |
| Tool Head | R6.5*70 | 1 set (for copper busbar thickness 11-12mm) |
| R5.5*70 | 1 set (for copper busbar thickness 9-10mm) | |
| R4.5*70 | 1 set (for copper busbar thickness 7-8mm) | |
| R3.5*70 | 1 set (for copper busbar thickness 6mm) | |
| R3*70 | 1 set (for copper busbar thickness 5mm) | |
| R2.5*70 | 1 set (for copper busbar thickness 3-4mm) |
If you have special busbar bending requirements, you may send processing drawings or specific specifications to our engineers. We will provide corresponding die solutions based on your actual machining needs.
Application Fields of CNC Busbar Chamfering Machine
The CNC busbar chamfering machine is suitable for electrical manufacturing enterprises that need end chamfering and arc processing of copper and aluminum busbars. It can be widely applied in the following industries:
Distribution Cabinet
In high and low voltage switchgear, every connection point must be precisely processed to prevent arcing, overheating an…
Power Equipment Manufacturing
For transformer windings and connections, busbars require precise forming and hole positioning to match core layouts and…
Transformer Manufacturing
EV charging piles demand busbars that balance compact size with high current-carrying capacity, all while meeting strict…
New Energy Electrical Equipment
In box-type substations, busbars must be prefabricated to fit the limited space and ensure quick, error-free on-site ins…
Bus Duct
Communication cabinets and data center equipment require busbars that support high-current loads while maintaining power…
Why Choose Fenghua CNC
In-House Manufacturing
Fenghua CNC independently completes equipment manufacturing, assembly, and testing, ensuring quality control throughout the entire production process.
Customized Solutions
Based on customers’ processing requirements, equipment configurations, and production methods, we provide suitable machine solutions and customized configurations.
Complete Factory Testing
Every 3-in-1 busbar processing machine undergoes complete functional testing and processing tests before shipment to ensure stable operation and reliable performance.
Technical and After-Sales Support
We provide installation, commissioning, operator training, and technical support for 3-in-1 busbar processing machines, helping customers operate the equipment smoothly and efficiently.
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Please provide your busbar material, width, thickness, and required processing operations. Our team will recommend a suitable machine based on your requirements.
