3-in-1 Busbar Processing Machine
3-in-1 Busbar Processing Machine integrates three processing functions—punching, cutting, and bending—into one machine and is mainly used for processing copper and aluminum busbars in different sizes and specifications.
The machine is equipped with three independent processing units for busbar punching, cutting, and bending. Each processing unit has its own independent hydraulic system and can be operated independently according to processing requirements or operated simultaneously. The bending unit is controlled by a CNC system, enabling precise control of the bending angle, reducing errors caused by manual measurement, and improving the efficiency, accuracy, and consistency of bending operations.
3-in-1 Busbar Processing Machine Series
The 3-in-1 Busbar Processing Machine series includes three commonly used models: MX-303BSSK, MX-503BSSK, and MX-803BSSK, meeting the processing requirements of copper and aluminum busbars in different sizes and specifications.The MX-303BSSK can process busbars up to 160 × 16 mm, the MX-503BSSK can process busbars up to 260 × 16 mm, and the MX-803BSSK can process busbars up to 300 × 20 mm. The three models differ in processing capacity and hydraulic pressure, allowing customers to select the most suitable machine according to their actual busbar processing requirements.
MX-503BSSK Busbar cutting machine
Open-type 303 Busbar Processing MachineThe Open-type 303 busbar processing machine(also known as the KSSK-303) is a comp…
MX-803BSSK Hydraulic Busbar Machine
Open-type 303 Busbar Processing MachineThe Open-type 303 busbar processing machine(also known as the KSSK-303) is a comp…
3-in-1 Busbar Processing Machine Specifications
Different models of 3-in-1 busbar processing machines vary in maximum processing capacity, hydraulic pressure, and overall performance. The 303, 503, and 803 models are designed for different busbar processing requirements. The following specifications will help you quickly compare the main configurations and processing capabilities of each model.
Function | Parameter | MX-303KSSK / MX-303BSSK | MX-503BSSK | MX-803BSSK |
Punching Unit | Maximum Punching Force | 400 kN | 500 kN | 800 kN |
Punching Diameter Range | φ4.3–φ34 mm | φ4.3–φ34 mm | φ4.3–φ34 mm | |
Maximum Punching Thickness | 16 mm | 16 mm | 20 mm | |
Maximum Punching Width | 160 mm | 260 mm | 300 mm | |
Shearing Unit | Maximum Shearing Force | 400 kN | 500 kN | 800 kN |
Maximum Shearing Thickness | 16 mm | 16 mm | 20 mm | |
Maximum Shearing Width | 160 mm | 260 mm | 300 mm | |
Bending Unit | Maximum Bending Force | 400 kN | 500 kN | 800 kN |
Maximum Bending Thickness | 16 mm | 16 mm | 20 mm | |
Maximum Bending Width | 160 mm | 260 mm | 300 mm | |
Bending Accuracy | ±0.2° | ±0.2° | ±0.2° | |
Horizontal Bending | Maximum Width | 100 mm | 120 mm | 120 mm |
Maximum Thickness | 10 mm | 12 mm | 12 mm | |
Other Parameters | PLC System | Siemens | Siemens | Siemens |
Positioning Method | Manual | Manual | Manual | |
Control System | PLC + Touch Screen | PLC + Touch Screen | PLC + Touch Screen | |
Number of Touch Screens | 1 | 1 | 1 | |
Motor Power | 3 × 4 kW | 3 × 5.5 kW | 3 × 7.5 kW | |
Standard Power Supply | 380 V / 50 Hz | 380 V / 50 Hz | 380 V / 50 Hz | |
Overall Dimensions | 1780 × 1400 × 1200 mm | 1920 × 1560 × 1450 mm | 2060 × 1620 × 1680 mm | |
Machine Weight | 1.5 T | 1.9 T | 2.3 T |
What Functions Does a 3-in-1 Busbar Processing Machine Have?
The 3-in-1 Busbar Processing Machine is equipped with three independent processing units for punching, shearing, and bending, which can separately perform punching, shearing, and bending operations on copper and aluminum busbars.Each processing unit is designed for a specific processing operation, allowing the appropriate function to be selected according to the busbar processing requirements.
Busbar Punching Unit
The busbar punching unit is used for conventional punching operations on copper and aluminum busbars, including round holes and oblong holes. It can also be equipped with corresponding dies according to processing requirements to perform chamfering and special-shaped punching operations.
Busbar Shearing Unit
The busbar shearing unit is used for shearing copper and aluminum busbars. It can perform fixed-length shearing according to the busbar specifications and required processing lengths, enabling fast and efficient busbar cutting. The sheared busbars have clean and neat cut edges, making the unit suitable for cutting and blanking busbars in different sizes and specifications.
Busbar Bending Unit
The busbar bending unit is used for bending and forming copper and aluminum busbars. By changing different dies, it can perform various bending operations, including L-shaped, U-shaped, Z-shaped, and edgewise bends. For special processing requirements, dedicated dies can also be used for operations such as embossing, twisting, and terminal lug pressing, meeting different busbar processing requirements.
Applications of 3-in-1 Busbar Processing Machines
The 3-in-1 Busbar Processing Machine is suitable for electrical manufacturing industries that require punching, cutting, and bending of copper and aluminum busbars. It can perform multiple busbar processing operations according to different production requirements.The machine can be used for busbar processing in products such as switchgear, distribution cabinets, electrical equipment, transformers, and new energy electrical equipment.
Switchgear
In busbar trunking manufacturing, precision machining of slots, holes and bends is critical to ensuring reliable power d…
Distribution Cabinet
In high and low voltage switchgear, every connection point must be precisely processed to prevent arcing, overheating an…
Power Equipment Manufacturing
For transformer windings and connections, busbars require precise forming and hole positioning to match core layouts and…
Transformer Manufacturing
EV charging piles demand busbars that balance compact size with high current-carrying capacity, all while meeting strict…
New Energy Electrical Equipment
In box-type substations, busbars must be prefabricated to fit the limited space and ensure quick, error-free on-site ins…
Bus Duct
Communication cabinets and data center equipment require busbars that support high-current loads while maintaining power…
How to Choose the Right 3-in-1 Busbar Processing Machine?
Different models of 3-in-1 busbar processing machines are suitable for different copper and aluminum busbar specifications. When selecting a machine, the main factors to consider are busbar width, thickness, and processing requirements. The following selection guide helps you quickly understand the applicable range of each model.
Selection Factor | MX-303KSSK / MX-303BSSK | MX-503BSSK | MX-803BSSK |
Maximum Processing Size | 160 × 16 mm | 260 × 16 mm | 300 × 20 mm |
Material | Copper and Aluminum Busbar | Copper and Aluminum Busbar | Copper and Aluminum Busbar |
Suitable Processing Requirement | Up to 160 × 16 mm | Up to 260 × 16 mm | Up to 300 × 20 mm |
Model Positioning | Standard Busbar Processing | Suitable for Both Small and Large Busbars | Large and Thick Busbar Processing |
If you are unsure which model is suitable for your processing requirements, please feel free to contact us. Provide the busbar material, width, thickness, and main processing operations, and we will recommend a suitable 3-in-1 Busbar Processing Machine model based on your actual requirements.
Why Choose Fenghua CNC
In-House Manufacturing
Fenghua CNC independently completes equipment manufacturing, assembly, and testing, ensuring quality control throughout the entire production process.
Customized Solutions
Based on customers’ processing requirements, equipment configurations, and production methods, we provide suitable machine solutions and customized configurations.
Complete Factory Testing
Every 3-in-1 busbar processing machine undergoes complete functional testing and processing tests before shipment to ensure stable operation and reliable performance.
Technical and After-Sales Support
We provide installation, commissioning, operator training, and technical support for 3-in-1 busbar processing machines, helping customers operate the equipment smoothly and efficiently.
Related Product Recommendations
Explore related busbar processing machines for different processing requirements and applications.
Related News
Automatic Busbar Punching and Shearing Machine Working Video | Complete Busbar Processing Line
Automatic Busbar Punching and Shearing Machine Working VideoAutomatic Busbar Punching and Shearing Machine in ActionIn t…
Automatic Busbar Punching and Shearing Machine Working Video | Complete Busbar Processing Line
Automatic Busbar Punching and Shearing Machine Working VideoAutomatic Busbar Punching and Shearing Machine in ActionIn t…
Automatic Busbar Punching and Shearing Machine Working Video | Complete Busbar Processing Line
Automatic Busbar Punching and Shearing Machine Working VideoAutomatic Busbar Punching and Shearing Machine in ActionIn t…
Get in Touch
Tell Us About Your Busbar Processing Needs
Please provide your busbar material, width, thickness, and required processing operations. Our team will recommend a suitable machine based on your requirements.
